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Case Studies

  • Production Trike Body

    Production Trike Body

    A Fortune 500 customer wanted to introduce a factory trike as a new open road motorcycle product line, featuring lightweight composite body components. The trike program was successfully launched meeting the customer’s timeline and budget requirements. Production volumes have exceeded 7,000 units per year.

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  • Snow Groomer Composite Cab Body

    Snow Groomer Composite Cab Body

    A major Original Equipment Manufacturer (OEM) customer decided to extend their product portfolio and leverage their engineering competencies by providing a fully integrated cab solution for another OEM. Wausaukee Composites (WCI) was called upon to provide the full exterior composite panel set for the cab in a fast paced, design-intensive new product launch. As the project progressed, Wausaukee’s scope of supply broadened to include a Class-A paint top-coated cab exterior, and the cab interior panels.

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  • Wind Turbine Generator

    Wind Turbine Generator

    The wind turbine generator nacelle and nosecone program was successfully launched at the new Cuba City manufacturing facility, on time and on budget. Wausaukee Composites’ Cuba City facility has the capacity to manufacture up to 800 nacelles and nosecone assemblies per year. The facility is purpose-designed and equipped for the manufacture of wind turbine nacelle housings, spinner hubs, nosecones, small & mid-size wind blades, and ancillary composite components, along with secondary hardware and electronics installation, and nacelle value-added sub-assembly. The centrally located USA facility has excellent access to highway, rail, and river transport.

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